As material agnostic solution providers – where necessary we design customized packaging solutions to solve our customers pain points.
We start with a quick study of the parts, how long will the packaging be in use, locations to deliver and pick up the packaging, volume of goods to be moved. Based on this data and the packaging design, the project feasibility is determined.
We attempt to calculate the savings to our customers over the lifetime of the project as the difference between current packaging spend and revised spend based on the IPSCOM proposed solution.
The savings are calculated in the following areas -
% Savings in total packaging spend
% Savings in total freight spend – includes return freight as applicable
% Total savings on packaging & freight
Actual reduction in metric tonnes (% reduction in carbon foot print) Based on the Carnegie Mellon Green Design Institute model.
Carbon sequestered by acres of U.S. forests per year based on above carbon foot print reduction as per United States Environmental Protection Agency
Steering Sub-assemblies / Drive Shafts
Customer - Passenger Vehicle OEM
Parts transported over 200-1400 kms.
Replaced wooden and corrugated packaging to reduce cost / waste.
Improved truck utilization to reduce freight costs.
Minimised part handling before sub assemblies are fitted into cars
Packaging & Freight - 58.7%
Carbon Footprint - 39.0%
Pallet for Assembled Tractor Engine
Customer - Tractor OEM
Engines transported over 400 kms.
Replaced wooden boxes to lower carbon footprint, and for better ergonomics & safety
Improved truck utilization for reduced transport costs - 64 engines per truck Vs. 36 in earlier design.
Savings in Packaging Cost Vs earlier wooden packaging
Packaging & Freight - 87.5%
Carbon Footprint - 68.6%
Customer - Commercial Vehicle OEM
Parts transported over 1,700 kms.
Designed to avoid in transit damages
With Returnable packaging 1+1 stacking is done, reducing freight costs
Bin cleaning machine used to clean the bins at the end of every trip
Packaging & Freight - 38.6%
Carbon Footprint - 32.2%
Trolleys for Body Parts
Customer - Tractor OEM
Parts transported 40 - 300 kms.
Better arrangement and placement of parts for loading and unloading ergonomics.
Design for use in high cube containers, better truck utilization for reduced transport costs.
Savings in packaging costs, mainly through improved design.
Packaging & Freight - 34.1%
Carbon Footprint - 36.2%